In 2016 the national communications network photoelectricity The joint meeting of experts on the cable was held in Suzhou Wujiang on June 23rd, the meeting by the China CEEIA wire and cable branch, Chinese photoelectric cables and electronic components industry association Optical device Branch, China communication communication cable Enterprise Association optical cable Jointly organized by the Specialized Committee, Ding Internet Touchplus information Corp to undertake.
At the meeting site, Chinese Theil Authentication Research Information Communication Research Institute deputy chief engineer Zheng Yongliang published a report entitled heavy speech optical cable industry intelligent manufacturing path exploration.
In order to improve the manufacturing capability, 2025 Chinese manufacturing, Internet action plans have been put forward for our country to intelligent manufacturing provides guidance for the upgrading of manufacturing industry the main direction of the transformation of Chinese.
Zheng Yongliang pointed out that the current domestic optical cable manufacturing enterprises of various production equipment stand-alone automation rate close to 100%, the key test equipment for stand-alone automation rate close to 100%, key production equipment digitization rate reached a very high level, which optical fiber and cable The enterprise is close to 100%. At the same time, there is a lack of equipment network Integrated, dataCollection and application level is not high; production plan, production schedule, WIP tracking decomposition of logistics management and production organization is still in the process of artificial statistics, the level of integrated manufacturing still needs to be improved; the integration of production and marketing financial control ability needs to improve the problem.
For the intelligent optical cable industry manufacturing, in Zheng Yongliangs view, should be based on the Internet industry as the foundation, by collecting data by means of innovation in management as the starting point, with the goal of lean and flexible manufacturing, the integration and cooperation as the direction. Specifically divided into four steps.
The first step, horizontal integration, the deployment of the Internet industry, realizing integration between devices. Cable manufacturing industry should make full use of communication interface of digital devices, sensors and controller in automation equipment, the use of wired / wireless network access technology, covering the whole process, the whole process of the construction of all kinds of production, testing, logistics equipment, industrial internet. The full collection of the manufacturing process of large amounts of data and image information, so as to equipment centralized monitoring, remote control, collaborative manufacturing to create conditions.
The second step, vertical integration, realize the enterprise information construction of vertical integration, digital workshop. Cable manufacturing industry should be based on equipment network transformation on the development and deployment of the cable industry applicable APS (Advanced Planning and scheduling system), PDM (Product Data Management), MES (Manufacturing Execution System), EM (equipment management system), L IMS (quality management system), WMS (warehouse management system) and IT system, the establishment of enterprise data warehouse, data island, ensure the full elimination of processing and utilization of large enterprise data, so as to construct the digital workshop.
The third step, the innovation of management concept, enhance integration, lean and flexible whole process manufacturing capabilities, upgrade the production organization, quality control, equipment maintenance, production management, cost accounting 5.
The fourth step, the value chain collaboration, namely the construction of research production and marketing integration of financial control, the realization of enterprise value chain integration and cooperation.
In the manufacturing mode in the digital workshop as the core of the transformation and upgrading of the basis towards intelligent plant. Using the CPS information to the physical system, closely linked with enterprise production line, equipment, materials, employees, suppliers and customers, through horizontal integration enterprise vertical integration and value chain, improve the operational efficiency of enterprises, to provide customized products and services, end to end customers. Through the construction of intelligent manufacturing is always the innovation way of enterprise management and operation mode.
